Process Of Making PVC Patches
by Robert Gonzales on July 16, 2023
PVC patches are a popular choice for companies and organizations to showcase their logos, emblems, or designs in a durable and visually appealing way. Here's a step-by-step guide on how PVC patches are typically made for a company called Tango Foxtrot:
1. Design and Artwork Creation:
Tango Foxtrot provides their desired logo, emblem, or design to the manufacturer in a digital format such as AI, EPS, or PDF. The manufacturer's design team then converts the artwork into a format suitable for PVC patch production.
2. Mold Creation:
Based on the approved design, a mold is created. The mold serves as a template for shaping the PVC patches. The manufacturer uses computer-aided design (CAD) software to precisely create the mold, ensuring accurate replication of the design.
3. PVC Material Preparation:
The manufacturer prepares the PVC material by mixing liquid PVC and various additives, such as plasticizers and colorants. This mixture is heated and then poured into a mold.
4. Molding Process:
The prepared PVC mixture is injected into the mold using specialized equipment. The mold is closed, and pressure and heat are applied to the mixture to ensure proper filling and curing. The PVC undergoes a curing process that solidifies it into the desired shape.
5. Patch Removal and Trimming:
Once the PVC has cured, the mold is opened, and the patch is carefully removed. Excess PVC around the edges, known as the flash, is trimmed off using precision cutting tools. The trimmed patches are now in their final shape.
6. Color Filling:
Tango Foxtrot's design may have multiple colors. Each color is filled individually into the recessed areas of the patch using liquid PVC in the corresponding color. This process is repeated for each color in the design, ensuring precise color separation and definition.
7. Curing and Inspection:
After the color filling is complete, the patches undergo another curing process. This ensures that all layers of PVC are fully bonded and the colors are securely in place. The cured patches are then inspected for any imperfections or defects.
8. Attachment Options:
Tango Foxtrot may have specific attachment preferences for their PVC patches. Common attachment options include hook-and-loop fasteners (e.g., Velcro), adhesive backings, or sewing channels. The manufacturer adheres to Tango Foxtrot's chosen attachment method during this stage.
9. Quality Control and Packaging:
The finished PVC patches undergo a final quality control check to ensure they meet Tango Foxtrot's standards. Once approved, the patches are packaged and prepared for shipping or delivery to Tango Foxtrot's desired location.
By following these steps, Tango Foxtrot can have custom-made PVC patches that effectively represent their brand and can be attached to various items like uniforms, bags, or hats.